SOLENOID OPERATED DIRECTIONAL VALVE

SW-G04 SERIES

FEATURES

• Armature operates in system oil. Impact is decreased and cushioning added, making less noise & prolonged solenoid life.
• Wet armature solenoid eliminates push pin seal, reducing seal wear and leakage for longer valve life.
• Molded coil gives maximum insulating properties. They are protected by a special resin and impervious to moisture and dirt for ease of maintenance.
• Plug-in solenoid, easy to change coil.
• Change of pilot and drain can be easily accomplished by plugging or unplugging.
• Spool is designed to avoid creating jet flow or turbulence under high pressure and flow.
• Indicating light and bolt kits are standard.


 
 
 
 




 
 
  Quick Links
Model Code
Specifications
Dimensions
 
 



Model Code -
top





 


Specifications -
top



Maximum operating pressure 310 BAR (4500 PSI)
  207 BAR (3000 PSI) externally drained
Maximum tank line back pressure
  138 BAR (2000 PSI) internally drained
 
  Min. 8 BAR (113 PSI)
Pilot pressure
Max. 245 BAR (3550 PSI)
 
Maximum flow 300 LPM (80 GPM)
  SW-G04-C,D SERIES 8.2 kgs (18 lbs)
Weight
    SW-G04-B SERIES 7.9 kgs (17.5 lbs)
 
 

Option ET - top




Solenoid Ratings -
top


 
ELECTRIC SOURCE COIL TYPE VOLTAGE CURRENT & POWER
Hz SOURCE RANGE IN-RUSH HOLDING WATTAGE
RATED (±10%) CURRENT (A) CURRENT (A)
AC    A24  60 AC24V 21.6-26.4 6.8 1.7  
(-10 and -20 Options) A110 50 AC100V 90-110 1.60 0.46  
  60 AC100V 90-110 1.40 0.32  
  AC110V 99-121 1.50 0.39  
  A120 50 AC110V 99-121 1.30 0.38  
  60 AC120V 108-132 1.20 0.27  
  A220 50 AC200V 180-220 0.80 0.23  
  60 AC200V 180-220 0.70 0.16  
  AC220V 198-242 0.75 0.19  
  A240 50 AC220V 198-242 0.67 0.1 9  
  60 AC240V 216-264 0.59 0.13  
R R110 50 AC100V 90-110 0.30 0.30 26
(-10 and -20 Options) 60 AC110V 99-121 0.30 0.30
  R220 50 AC200V 180-220 0.15 0.15
  60 AC220V 198-242 0.15 0.15
  R240 50 AC220V 180-220 0.14 0.14
  60 AC240V 216-264 0.14 0.14
DC D12 DC 12V 10.8-13.2 2.20 2.20
(-10 and -20 Options) D24 DC 24V 21.6-26.4 1.10 1.10
DC D12 DC 12V 10.8-13.2 2.60 2.60 28.8
(-31 and -41 Options) D24 DC 24V 21.6-26.4 1.30 1.30


TECHNICAL DATA:


• Solenoid can be used within - 10% to + 10% of the rated voltage of the coil.
• Withstand voltage 1500 v/sec.
• Insulation resistance over 100MQ.
• A momentary signal of approx 0.1 second is required for shifting action.
• Pilot pressure of internally drained valves must always exceed tank port pressure by a minimum
of 8.0 BAR(113 PSI) Valve must be externally drained if there is a possibility of tank line pressure
surges overcoming this differential.
• If the hydraulic circuit does not provide sufficient pilot pressure to shift valves with open center spool configurations C3, C5, C6, C60, do either: (1) Use the external pilot option (“-E-“). Provide 113 PSI (8 Bar) minimum pilot pressure to the “X” port on the manifold or subplate from another source in your system to shift the valve. (2) If the valve must be internally piloted in your system, then install back pressure of 113 PSI (8 Bar) minimum at the tank line of the main valve. The valve must be externally drained (“-T-“) with this method.
• Conforms to IP65


ACCESSORIES:


• Mounting bolt kits are supplied with valve socket head cap screws
2 pieces 1/4"- 20 UNC - 2B x 1- 3/4"L for tightening torque 120-150 kgf-cm (104-130 lbs-in).
4 pieces 3/8" - 16 UNC-2B x 2"L for tightening torque 580-720 kgf-cm (502-624 lbs-in).
• O-ring P22A 4 pieces, P9 2 pieces.



List of Spool Functions

SPOOL TYPE SPRING CENTERED
NORMAL POSITION 50 BAR (735 PSI) 100 BAR (1470 PSI) 150 BAR (2200 PSI) 207 BAR (3000 PSI) 250 BAR (3675 PSI) 310 BAR (4500 PSI)
C2  300(80.0) 300(80.0) 300(80.0) 260(69.3) 200(53.3) 140(37.3)
300(80.0) 300(80.0) 260(69.3) 155(41.3) 120(32.0) 110(29.3)
C3 300(80.0) 300(80.0) 300(80.0) 300(80.0) 300(80.0) 300(80.0)
C4 300(80.0) 300(80.0) 300(80.0) 260(69.3) 245(65.3) 160(42.7)
300(80.0) 300(80.0) 260(69.3) 185(49.3) 140(37.3) 110(29.3)
C40 300(80.0) 300(80.0) 300(80.0) 260(69.3) 200(53.3) 145(38.7)
300(80.0) 300(80.0) 260(69.3) 155(41.3) 120(32.0) 110(29.3)
C5 260(69.3) 255(68.0) 250(66.6) 245(65.3) 240(64.0) 240(64.0)
C6 300(80.0) 300(80.0) 265(80.0) 255(68.0) 245(65.3) 235(62.7)
C60 300(80.0) 300(80.0) 300(80.0) 300(80.0) 300(80.0) 300(80.0)
300(80.0) 300(80.0) 300(80.0) 300(80.0) 300(80.0) 300(80.0)
C7 300(80.0) 300(80.0) 300(80.0) 290(80.0) 280(74.7) 255(68.0)
C8 300(80.0) 300(80.0) 285(76.0) 230(61.3) 170(45.3) 135(36.0)
300(80.0) 300(80.0) 255(68.0) 165(44.0) 120(32.0) 110(29.3)
C9 300(80.0) 300(80.0) 270(72.0) 200(53.3) 160(42.7) 140(37.3)
NOTE: The upper number in table describes the maximum flow for standard type.
The lower number in table describes the maximum flow for shock-less type.

SPOOL TYPE NORMAL POSITION NO SPRING
50 BAR (735 PSI) 100 BAR (1470 PSI) 150 BAR (2200 PSI) 207 BAR (3000 PSI) 250 BAR (3675 PSI) 310 BAR (4500 PSI)
N2 300(80.0) 300(80.0) 300(80.0) 300(80.0) 300(80.0) 300(80.0)
N3 300(80.0) 300(80.0) 300(80.0) 300(80.0) 300(80.0) 300(80.0)
N4 300(80.0) 300(80.0) 300(80.0) 300(80.0) 300(80.0) 300(80.0)
N40 300(80.0) 300(80.0) 300(80.0) 300(80.0) 300(80.0) 300(80.0)
 
THE MAXIMUM FLOW RATE LPM (GPM) UNDER DIFFERENT PRESSURE BAR (PSI)
SPOOL TYPE SPRING OFFSET
NORMAL POSITION 50 BAR (735 PSI) 100 BAR (1470 PSI) 150 BAR (2200 PSI) 207 BAR (3000 PSI) 250 BAR (3675 PSI) 310 BAR (4500 PSI)
B2 300(80.0) 300(80.0) 300(80.0) 300(80.0) 300(80.0) 300(80.0)
B3 300(80.0) 300(80.0) 300(80.0) 300(80.0) 300(80.0) 300(80.0)
B4 300(80.0) 300(80.0) 300(80.0) 300(80.0) 300(80.0) 300(80.0)
B40 300(80.0) 300(80.0) 300(80.0) 300(80.0) 300(80.0) 300(80.0)



PRESSURE DROP AND PERFORMANCE CURVES

 
TEST SYSTEMS

1. Testing Valve
2. Pump
3. Pressure Sensor
4. Flow Sensor
5. Relief Valve
6. Throttle Valve

TEST CONDITIONS
Pressure: 69 BAR (1000PSI)
Flow Rate: 140 LPM(37 GPM)
Viscosity: 35 cSt (175SSU)

TEST CIRCUIT

 
PERFORMANCE CURVES


CONTRAST CHART BETWEEN FACTORS AND VISCOSITIES
VISCOSITY cSt 15 20 30 40 50 60 70 80 90 100
SSU 77 98 141 186 232 278 324 371 417 464
FACTOR (G) 0.81 0.87 0.96 1.03 1.09 1.14 1.19 1.23 1.27 1.30

The pressure drop (AP') can be obtained from the formula
AP'=AP (G'/0.85) for other specific gravity (G').
SPOOL PRESSURE DROP CURVE NUMBER
TYPE P-A B-T P-B A-T P-T
C2 5 4 5 6 -
C3 5 3 5 5 7
C4 5 3 5 5 -
C40 5 4 5 6 -
C5 7 4 5 5 5
C6 5 3 5 6 1
C60 7 5 7 7 2
C7 5 4 5 6 -
C8 5 4 5 5 -
C9 6 4 5 6 -



Dimensions -
top


SW - G04 - ** - **** - 10
                         

MOUNTING SURFACE: ISO 4401-AB-03-4-A
UNIT: mm( inch)

 



Dimensions -
top


SW - G04 - *** - **** - 10 - AB-K
with DC/RF solenoids                          

MOUNTING SURFACE: ISO 4401-AB-03-4-A
UNIT: mm( inch)